Effect of silica fume type on rheology and compressive strength of geopolymer mortar

Silica fume (SF) is widely used in the developing of high-performance geopolymer systems. Previous studies have shown that using different types of SF may have different influences on the performance of geopolymers. What are the key factors (affecting the properties of geopolymers) still need to be clarified? This paper investigated the effects of three types of silica fume (SF1− SF3) with various silica contents (98.0%, 94.7% and 53.1%) and particle sizes (D50: 3.3 μm, 3.1 μm and 11.8 μm) on the rheology and compressive strength of alkali-activated calcium alumina cement (CAC)/fly ash mortar. The incorporation of SF can significantly increase the plastic viscosity. The increase in plastic viscosity was due to the ball-bearing action of the spherical SF particles, which reduced the friction between the particles under shearing. Replacing 20% of the fly ash with SF1 and SF2 improved the compressive strength of geopolymer mortars while the incorporation of SF3 decreased the compressive strength at the same replacement ratio. Inductively coupled plasma (ICP) spectrometry results indicated that the amorphous silica in the SFs was dissolved in an alkali solution. Activators with high concentrations of monomer and dimmer silicon groups may promote the reaction between precursors and activators. The formation of additional aluminosilicate gels reduced the amount of large capillary pores (500 nm to 1000 nm), leading to improved strength. The incorporation of coarse SF3 introduced extra voids in the mixture, as suggested by calculations of packing density, leading to reduced strength.